Process Development Co-Op (Spring/Summer 2027)

About the Role

This is a 6-month co-op beginning in January 2027, with the option to extend through the summer. The Process Development Co-Op will focus on critical process steps in the filling and drying of our microarray patches (MAPs). Collaborating closely with the Process Development, Formulation, and Device teams, you will help refine existing processes and drive their continuous optimization. This is a hands-on lab role with real ownership. You will run experiments on the steps that matter most to how our patches are made, help bring new equipment into our process, and turn learnings into data the team uses to make decisions. Your work will feed directly into the updated process for pilot production runs in our clean room.

The Impact You’ll Make in Your Co-Op

• A fully integrated, updated process for clean room pilot production runs.
• Characterization of MAPs manufactured with the updated process.
• Complete datasets of experimental runs and results, documented for team use.

Key Responsibilities

• Run Experiments on Critical Process Steps
• Plan and execute experiments on the filling and drying steps of MAP manufacturing.
• Operate and troubleshoot lab equipment, including pumps, dispensing and vacuum systems.
• Characterize patches made in each run, including inspection by microscopy.
• Keep a complete, accurate laboratory notebook for every experiment.
• Integrate New Equipment and Workflows
• Support the integration of a Nordson dispensing system and vacuum-based filling into our process.
• Help update process flows and work instructions as new equipment and workflows come online.
• Support pilot production runs in the clean room using the updated process.
• Analyze and Share Results
• Build and maintain datasets of experimental runs in Excel or Google Sheets.
• Analyze results, identify trends, and recommend next experiments.
• Present findings to the Process Development, Formulation, and Device teams.
• Drive Process Innovation
• Research novel methods and technologies that could improve our filling and drying steps.
• Use internal resources and expertise across the team to propose and test process improvements.

Qualifications

• Currently enrolled in an undergraduate degree program in Engineering (chemical, biomedical, mechanical, or materials), Chemistry, or a related field, and eligible for a co-op term.
• Hands-on wet laboratory experience, including pipetting and microscopy.
• Experience operating laboratory equipment such as pumps.
• Disciplined laboratory notebook documentation.
• Strong data analysis and spreadsheet skills in Microsoft Excel or Google Sheets.
• Effective presentation skills: ability to explain data and its meaning clearly.
• Driven and well organized, with a curious mindset and a genuine passion for our mission.
• Experience with clean room work, fluid dispensing, drying processes, or microneedle and drug delivery coursework or research is a plus.