Mechanical Engineer, AI Satellites (Starmind)

About the Role

SpaceX is developing Starmind, a new constellation of satellites for capturing solar energy in space to power AI compute for Earth. This vision requires highly reliable, high-performance mechanical systems, including large deployable solar arrays, large radiators, and in-space fluid distribution, built at a scale far exceeding Starlink.

Key Responsibilities

• Own hardware from conceptual design through high-volume production and on-orbit operation for the Starmind constellation.
• Develop design criteria, collaborate on requirements, and drive system-level optimization.
• Rapidly iterate on designs and analysis to inform high-level systems trades and steer overall product direction.
• Design for extreme high volume, driving holistic DFM to create elegant designs with a focus on piece part and process count reductions, error-proofing at every step of fabrication and integration, and consistent performance and production metrics.
• Establish an efficient product lifecycle starting in the supply chain all the way through final integration that balances cost, complexity, and quality.
• Work closely with partner teams to design and realize an efficient in-house production line.
• Perform environmental and performance testing on hardware to validate analysis and demonstrate compliance to design criteria.
• Own the product delivery timeline through conception, design, assembly, and launch.
• Demonstrate extreme ownership of product outcomes at every stage of development and production.

Requirements & Tech Stack

• CAD and FEA software packages.
• 1+ years of professional experience (including internships) with mechanical/electromechanical design, analysis, testing, and/or manufacturing.
• Bachelor's degree in an engineering discipline.

Preferred Skills and Experience

• Master’s degree in engineering or a related technical discipline.
• 3+ years of professional experience in mechanical design and analysis.
• 2+ years of hands-on project experience with complex mechanical systems, preferably as a team lead.
• Proficient in 3D CAD (NX preferred).
• Solid understanding and application of GD&T.
• Demonstrated understanding of structural analysis and failure modes of complex mechanical systems.
• Prior ownership of a complex component or assembly from initial design through high-volume production ramp.
• Self-motivated with strong organizational, written, and oral communication skills.

Additional Requirements

• Ability to work extended hours or weekends as needed for mission-critical deadlines.
• Some travel may occasionally be required.

ITAR Requirements

• To conform to U.S. Government export regulations, applicant must be a U.S. citizen or national, a U.S. lawful permanent resident (green card holder), a Refugee under 8 U.S.C. § 1157, or an Asylee under 8 U.S.C. § 1158, or be eligible to obtain the required authorizations from the U.S. Department of State.