Embedded Hardware & Controls Engineering Intern
Cache Energy
About the Role
We are seeking a highly motivated Embedded Hardware & Controls Engineering Intern to help design, build, and support the electronics and control systems behind our Thermal Energy Storage (TES) systems. This is an exciting opportunity to gain hands-on experience across embedded electronics, power control, and industrial automation while contributing to cutting-edge thermal energy projects.
Key Responsibilities
- Design embedded hardware, including schematic capture, PCB layout, component selection, and BOM preparation.
- Develop and test microcontroller firmware, including bring-up, debugging, and validation of prototype boards.
- Build, assemble, and test boards, and integrate them with sensors, industrial I/O, and control panels.
- Support the design, wiring, documentation, and commissioning of electrical control panels.
- Assist with PLC and HMI programming for our industrial control systems.
- Troubleshoot hardware and control issues on the bench and on site, and document designs, test results, and procedures.
- Take ownership of assigned projects from concept to working hardware.
Competencies
- Energy, Drive, and Speed
- Hands-on and safety-minded, comfortable working with lab equipment and industrial electrical systems.
- Ability to approach problems methodically and leverage technical knowledge for practical solutions.
- Works effectively both independently and in a team environment.
Requirements & Tech Stack
- Demonstrated experience designing and building embedded hardware, such as PCBs designed and brought up through coursework, research, student teams, or personal projects.
- Strong understanding of analog and digital circuits, power supplies, and microcontrollers.
- Experience programming microcontrollers in C/C++.
- Comfortable using an oscilloscope, multimeter, bench supply, and soldering iron.
- Experience with PLCs, industrial communication protocols, control panel wiring, or power electronics is a plus.
- Experience with Python for testing or data analysis is a plus.
Qualifications
- Pursuing a Bachelor's, Master's, or PhD degree in Electrical, Computer, or Mechanical Engineering, or a related field.
Location & Hours
- Location: Champaign, IL, Onsite work
- Hours: 10–20 hours per week during the semester; 20–40 hours per week during breaks