Embedded Hardware & Controls Engineering Intern

Cache Energy

Champaign, ILFresher2d agovia LinkedIn

About the Role

We are seeking a highly motivated Embedded Hardware & Controls Engineering Intern to help design, build, and support the electronics and control systems behind our Thermal Energy Storage (TES) systems. This is an exciting opportunity to gain hands-on experience across embedded electronics, power control, and industrial automation while contributing to cutting-edge thermal energy projects.

Key Responsibilities

  • Design embedded hardware, including schematic capture, PCB layout, component selection, and BOM preparation.
  • Develop and test microcontroller firmware, including bring-up, debugging, and validation of prototype boards.
  • Build, assemble, and test boards, and integrate them with sensors, industrial I/O, and control panels.
  • Support the design, wiring, documentation, and commissioning of electrical control panels.
  • Assist with PLC and HMI programming for our industrial control systems.
  • Troubleshoot hardware and control issues on the bench and on site, and document designs, test results, and procedures.
  • Take ownership of assigned projects from concept to working hardware.

Competencies

  • Energy, Drive, and Speed
  • Hands-on and safety-minded, comfortable working with lab equipment and industrial electrical systems.
  • Ability to approach problems methodically and leverage technical knowledge for practical solutions.
  • Works effectively both independently and in a team environment.

Requirements & Tech Stack

  • Demonstrated experience designing and building embedded hardware, such as PCBs designed and brought up through coursework, research, student teams, or personal projects.
  • Strong understanding of analog and digital circuits, power supplies, and microcontrollers.
  • Experience programming microcontrollers in C/C++.
  • Comfortable using an oscilloscope, multimeter, bench supply, and soldering iron.
  • Experience with PLCs, industrial communication protocols, control panel wiring, or power electronics is a plus.
  • Experience with Python for testing or data analysis is a plus.

Qualifications

  • Pursuing a Bachelor's, Master's, or PhD degree in Electrical, Computer, or Mechanical Engineering, or a related field.

Location & Hours

  • Location: Champaign, IL, Onsite work
  • Hours: 10–20 hours per week during the semester; 20–40 hours per week during breaks

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