Junior Maintenance Engineer

About the Role

The Junior Maintenance Engineer position is responsible for providing electrical and mechanical services. This includes identifying repair/replacement needs, assisting skilled trades, and ensuring tools and materials are available at job sites.

Key Responsibilities

• Perform daily visual checks on all machines.
• Review and submit daily breakdown reports.
• Check daily PPM for hard water and soft water.
• Monitor daily oil temperature and hopper throat temperature for injection molding machines.
• Complete daily preventive maintenance checkpoints.
• Conduct daily safety checks on all machines.
• Contribute to the creation and implementation of best practice maintenance vision.
• Delegate maintenance issues for resolution each shift.
• Perform daily, weekly, quarterly, and yearly checks to ensure smooth machine operation.
• Ensure all preventive maintenance is completed within the timeframe.
• Manage the introduction process for new machinery.
• Analyze blueprints, diagrams, and drawings of electrical systems for efficient installation of new or upgraded systems.
• Diagnose causes of electrical problems or failures to identify equipment and/or systems for repair.
• Install electrical system components (e.g., lighting, alarms, electrical panels, switches, circuits, scoreboards, timers, street signs).
• Prepare written materials (e.g., repair status, activity logs) to document activities and convey information.
• Repair electrical components and/or systems (e.g., motors, circuits, transformers, generators, compressors, switches, intercom systems, cafeteria kitchen equipment).
• Respond to emergency situations during and after hours to resolve immediate safety concerns.
• Maintain departmental documents in the absence of seniors.
• Liaise with client departments and customers.
• Address emergency and unplanned problems and repairs.
• Coordinate with purchasing for critical materials.
• Contact and coordinate with vendors/contractors for any issues.
• Prepare the Thursday maintenance plan one day in advance.
• Maintain diesel consumption records and coordinate with the purchase department for timely diesel purchasing.

Monitoring

• Coordinate with production supervisors for smooth machine operation.
• Ensure routine calibration and maintenance requirements are met.
• Inspect electrical systems and components to evaluate their condition, identify necessary repairs, and recommend preventive maintenance.
• Maintain assigned vehicles, equipment, and tools to ensure availability in safe operating condition.
• Monitor the electrical work of outside contractors.
• Monitor and assist with equipment testing during celebrations and MPCB testing.
• Monitor and control maintenance costs.
• Maintain ISO documents as per norms.
• Maintain plant equipment such as computers, printers, cameras, smoke detectors, fire alarm systems, punching machines (bio-metric machines), fire hydrant systems, and plant lighting.

Requirements & Tech Stack

• Electrical Systems
• Mechanical Services
• Preventive Maintenance
• Blueprints and Diagrams
• ISO Documentation
• MS Office Suite (implied by report preparation)