Manufacturing Engineer
EnerSys
Horsham, PA0–3 yrs57m agovia LinkedIn
About the Role
EnerSys Advanced Systems (EAS) is seeking a Manufacturing Engineer I responsible for the development, implementation, and maintenance of manufacturing processes for lithium batteries. This role involves collaboration with product engineers and technicians to ensure designs are manufacturable and processes are adapted for new products.
Key Responsibilities
- Improve manufacturing processes to reduce scrap.
- Troubleshoot and repair automated manufacturing equipment.
- Adapt existing equipment to new and different products.
- Specify custom automated equipment and ensure successful implementation.
- Provide input to design engineers to improve product manufacturability.
- Design manufacturing jigs and fixtures.
- Create and update written work instructions for operators.
- Investigate, test, and implement process improvements in a controlled AS9100 and ISO 13485 certified facility.
- Monitor production scrap rates and actively work to maximize yields.
- Support daily production by troubleshooting and repairing equipment, which may include:
- Clearing material mis-feeds.
- Replacing worn components (e.g., welding electrodes).
- Identifying and replacing faulty wiring, sensors, actuators, motor drives, power supplies, and control panels.
- Adjusting sensors.
- Clearing robot faults.
- Tweaking robot points.
- Modifying equipment for improved operation.
Requirements & Tech Stack
- Experience with processes that may include: manual assembly operations, resistance welding, laser welding, ultrasonic welding, laser marking, cleaning, adhesive application, in-process inspections, and operation of automated equipment.
- Experience using various software interfaces for troubleshooting, such as Rockwell Studio 5000.
Qualifications
- Bachelor’s degree in a related engineering field.
- 0-3 years in a manufacturing environment.
- Prior manufacturing experience.
- Prior experience in lean manufacturing.
- Experience in AS9100.
- Experience in ISO 13485.
Certain positions at EnerSys Advanced Systems require access to information or technology subject to the International Traffic in Arms Regulations (ITAR). Candidates must be a “U.S. Person” under ITAR or otherwise comply with ITAR requirements.