Control System Application Engineer

About the Role

The Control System Application Engineer is responsible for designing, developing, maintaining, and implementing programmable logic controller (PLC) and HMI systems for various industrial automation and control applications. This role requires travel to project locations throughout the Carolinas.

Key Responsibilities

• PLC Programming: Develop and write PLC programs to control industrial machinery and processes, ensuring efficiency, reliability, and client-specific requirements.
• System Integration: Integrate PLC systems with other industrial automation components such as Human-Machine Interfaces (HMIs), Supervisory Control and Data Acquisition (SCADA) systems, and field devices.
• Documentation: Create detailed technical documentation, including submittal paperwork and user guides.
• In-House Testing and Validation: Assist with Factory Acceptance Testing (FAT) to validate PLC programs and design/perform simulations to verify control system logic and functionality.
• Commissioning: Travel to client sites to conduct on-site commissioning of PLC systems, oversee panel installation and startup, configure software, test systems, and evaluate functionality.
• Troubleshooting: Diagnose and resolve issues related to PLC systems during commissioning, operation, or maintenance, including problems in electrical circuits, communication networks, and PLC hardware/software.
• Client Support: Provide support to clients for control-system related issues, answer questions, and assist with system maintenance.
• Continuous Learning: Stay updated with advancements in PLC technology, automation, and industrial control systems.

Requirements & Tech Stack

• Proficiency in programming various PLC brands and platforms.
• Familiarity with Allen-Bradley 5000, 500 and Schneider systems is a plus.
• Familiarity with industrial automation concepts, control systems, and instrumentation.
• Knowledge and experience with SCADA systems is highly valued.
• Strong verbal and written communication skills.
• Ability to meet project deadlines and organize files and deliverables for team utilization.
• Occasional local travel for on-site work, installation, or emergencies.

Qualifications

• Bachelor’s degree in electrical engineering and/or computer engineering and 0-2 years relevant experience.

OR

4+ years relevant experience working in PLC driven process controls.

Physical Demands And Work Environment

• Moderate physical work: lifting and carrying objects up to 50 pounds.
• Regular walking and standing for inspection and testing.
• Frequent pushing, pulling, bending, crouching/stooping, and climbing.
• Hand/eye coordination for computer operation.
• Hand/foot coordination for vehicle operation.
• Vision to read manuals and documents.
• Speech communication to provide technical information.
• Hearing and listening for troubleshooting and communication.

Benefits

• Health insurance
• 401(k)
• Dental insurance
• Life insurance
• Paid time off
• Vision insurance