Trainee Operator

About the Role

This is a plant-based role focused on ensuring the smooth operation, preventive maintenance, and quick breakdown maintenance of mechanical and basic electrical equipment in a starch manufacturing plant to achieve uninterrupted production.

Key Responsibilities

• Preventive & Routine Maintenance

• Perform scheduled preventive maintenance of:

• Pumps, motors, gearboxes, conveyors

• Centrifuges, dryers, screens, separators

• Lubrication and inspection of rotating equipment

• Maintain maintenance records and checklists

• Breakdown Maintenance

• Attend equipment breakdowns promptly

• Diagnose mechanical faults and resolve issues

• Replace worn-out parts (bearings, belts, seals, etc.)

• Minimize downtime and ensure quick restoration of operations

• Equipment Handling

• Assist in installation and commissioning of new machines

• Carry out alignment, fitting, and assembly work

• Support plant shutdown and startup activities

• Utility Maintenance

• Assist in maintenance of:

• Boilers, compressors, and pipelines

• Water systems and steam lines

• Ensure leak-free and efficient utility systems

• Safety & Compliance

• Follow all safety rules and SOPs

• Use proper PPE during maintenance work

• Maintain housekeeping in work area

• Report unsafe conditions immediately

• Documentation

• Maintain logs of maintenance activities

• Update job cards, breakdown reports, and spare usage

• Assist in inventory control of spares

Requirements & Tech Stack

• Education: ITI (Fitter / Turner / Mechanic / Electrician preferred)
• Technical Skills:
• Knowledge of rotating equipment and plant machinery
• Basic electrical troubleshooting (motors, panels)
• Understanding of preventive maintenance practices
• Ability to use hand tools and measuring instruments
• Experience:
• 1–5 years of experience in:
• Starch, food processing, chemical, or manufacturing industry
• Freshers with strong technical skills may be considered
• Behavioral Skills:
• Good problem-solving ability
• Team player with discipline
• Willingness to work in shifts
• Ability to handle pressure during breakdowns

Working Conditions

• Plant-based role with exposure to dust, noise, and heat
• Shift duty (Day/Night rotation)
• Physical activity required

Key Performance Indicators (KPIs)

• Equipment uptime
• Breakdown response time
• Preventive maintenance adherence
• Safety compliance