Mechanical Engineer

Mechanical Engineer (I)

Company: TSC

Location: Huntsville, AL

About the Role

This position will support the Falcata Products Engineering Solutions (PES) in a fast-paced environment with tight deadlines and dynamic missions. The role requires a flexible individual experienced in quick-turn electro-mechanical development of product concepts to working prototypes within limited timelines & guidance.

Key Responsibilities

• Design & CAD Modeling
• Create 3D CAD models and engineering drawings of mechanical housings, enclosures, brackets, and adapters.
• Generate bills of materials (BOMs) and support procurement of prototype parts and assemblies.
• Apply basic design-for-manufacturing (DFM) and tolerance considerations with guidance from senior engineers.
• Collaboration & Integration Support
• Work closely with electrical and RF engineers to ensure proper size, weight, and form factor of antennas and electronics in host platforms.
• Support integration of Falcata’s electronics into various platforms through design modifications and hands-on assistance.
• Coordinate with third-party manufacturers and vendors to ensure accurate and timely prototype fabrication.
• Testing & Prototyping
• Assist in assembling, testing, and troubleshooting prototype mechanical/electro-mechanical systems.
• Participate in design reviews, incorporating feedback into improved designs.
• Documentation & Reporting
• Produce and maintain design documentation, drawings, and records in accordance with company standards.
• Contribute to technical reports, presentations, and project documentation under supervision.
• Professional Development
• Learn and apply engineering fundamentals to real-world problems under the guidance of senior engineers.
• Adapt to evolving program needs, tight deadlines, and dynamic project objectives in a fast-paced environment.

Requirements & Tech Stack

• SolidWorks (or equivalent 3D CAD software) for part and assembly modeling, and engineering drawing creation.
• Basic understanding of mechanical design fundamentals, including materials selection, manufacturing methods, and tolerance considerations.
• Ability to interpret and create technical drawings and documentation.
• Strong written and verbal communication skills.
• Ability to work effectively in cross-disciplinary teams.

Qualifications

• Bachelor of Mechanical Engineering (or equivalent) + 0-2 years of experience OR Master of Mechanical Engineering.

Preferred Qualifications

• Experience with SolidWorks Simulation FEA (structural) and/or CFD (thermal/airflow) analysis tools.
• Familiarity with Geometric Dimensioning & Tolerancing (GD&T) per ASME Y14.5 standards.
• Hands-on prototyping, testing, and integration experience with electro-mechanical systems.
• Knowledge of DFM (Design for Manufacturability) and DFA (Design for Assembly) best practices.
• Familiarity with common fabrication processes (machining, sheet metal, 3D printing) and working with vendors/shops.
• Exposure to system-level integration of electronics, RF hardware, or antennas into mechanical assemblies.
• Internship or project experience in aerospace, defense, or advanced technology fields.

Falcata Benefits

• Stable work environment
• Competitive salary
• Comprehensive benefits package including:
• Shared Ownership
• 401k Matching Program
• Flexible Work Schedules
• Tuition Reimbursement
• Paid Leave