Mechanical Engineer

About the Role

TAP Engineering is seeking a motivated and detail-oriented Mechanical Engineer to join our team in Columbia, MD, supporting the design and development of mechanical systems for electronic products. This role is well-suited for an early-career engineer who enjoys hands-on work, technical problem-solving, and collaborating with cross-functional engineering teams. The Mechanical Engineer will support Integrated Product Teams in the design, analysis, manufacture, and testing of digital, RF/analog, and mixed-signal electronics hardware across multiple levels of integration, including chip, PCB, module, chassis, and system-level designs.

Key Responsibilities

• Design mechanical parts, enclosures, and assemblies for electronic systems using SolidWorks.
• Create and update 3D models, 2D drawings, and Bills of Materials (BOMs).
• Support thermal and structural evaluations through simulation, analysis, or testing.
• Collaborate closely with electrical engineers to ensure proper PCB integration, fit, and mechanical clearances.
• Assist with prototype builds, lab testing, and design verification activities.
• Participate in design reviews and contribute to product improvement discussions.
• Apply best practices in electronics packaging, manufacturability, and material selection.

Requirements & Tech Stack

• Active Secret security clearance.
• Bachelor's degree in Mechanical Engineering or a related discipline.
• 0-3 years of relevant experience (internships, co-ops, or academic projects accepted).
• Working knowledge of SolidWorks or similar 3D CAD software.
• Basic understanding of thermal principles and heat dissipation in electronic systems.
• Strong attention to detail and documentation skills.
• Effective written and verbal communication skills.
• Ability to work effectively in a team-based engineering environment.

Preferred Qualifications

• Exposure to thermal or FEA tools (e.g., Ansys, FloTHERM, COMSOL).
• Experience with injection-molded part design.
• Hands-on experience with prototyping, 3D printing, or lab testing.
• Familiarity with fabrication processes such as sheet metal, machining, or injection molding.
• Understanding of electronics packaging or PCB mechanical integration.